LINEA PARA LLENADO EN CALIENTE ( HOT FILL ):
Made by Krones AG
Machines made in year 2009 – 2014
Suitable for Ice tea, juices, still water, milk with fruit flavour, etc.
System of filling: Over pressure hot filling, semi aseptic
Capacity 25 000 bph
Container sizes 330 ml and 500 mm
Neck finish Standard 38 mm
Secondary packaging pad – shrink / tray – shrink / shrink
6 x 4, 3 x 4, 2 x 4, 2 x 2
Operating hours From 1100 to 11 000 hours/machine
PLC Controls Siemens Simatic S7 with Krones Ipanels
Filling Line Krones PET 25 000 bph, hot filling, semi aseptic
The line was delivered by Krones in 2009 and some machinery was added in 2014, operating hours from 1000 to 11 000 hours / machine. Main equipment is upgraded with latest modernization of Krones and it is in excellent condition. Line is still installed and fully operational. It has been filling 0.33 and 0.5 liter PET bottles with various non-carbonated, fruit juice based drinks at filling temperatures of 85-90 C. The line has sleeve labeling and two Variopac Pro secondary packing machines which will allow versatile packaging possibilities in tray-shrink, pad-shrink and only shrink combinations. Palletizing line with pallet wrapper is not a part of the delivery. The line has Siemens Simatic S 7 control PLCs with operator Krones Touch Screens as operating interfaces and all latest programs has a digital backups. Original documentation is available in English language in paper copies as well as CD roms.
Esta línea ha estado llenando jugos hasta una temperatura de 90 ° C. No tienen esterilización para las tapas, pero la han dispuesto de modo que la botella caliente permanezca en una cinta transportadora vertical especial de 20 a 30 segundos antes de que se enfríe. Con esto pueden matar bacterias no deseadas que pueden haber venido con tapas (o botellas). Su producto tiene un shelf life de 12 meses.
Esta línea está en muy buen estado, el propietario ha actualizado continuamente el software con Krones y también ha mantenido toda la maquinaria de acuerdo con el libro de mantenimiento . La documentación completa está en idioma inglés en copias digitales y en papel, incluidos dibujos eléctricos, libros de repuestos y manuales. Todos los programas de PLC tienen sus versiones actuales de respaldo. Hay que notar que la oferta no incluye el extremo final de la línea (es decir paletizador, envoltura de paleta y transportadores de paletas) porque el propietario tiene dos líneas que alimentan la misma cola y le gustaría mantener la otra línea funcionando. La línea todavía está instalada y puede probarse máquina a máquina con agua. Se adjuntan imágenes selectivas de esta línea.
List of main equipment:
Preform feeding system made by M. Tanner A.G including
KPT-2014 Tanner Standard tipper
Elevator with hopper
Preform sorter VTZ 2525
Feeding conveyor
Blow Molder Krones Contiform H 16
Krones No K786-169 with 16 cavities
Made in year 2009, total running hours 7570
capacity 25000 bph in 330 ml and 500 ml containers
preform weight 30.0 g for 500 ml and 26.0 for 330 ml
Preheating unit with thermal oil, preferential heating of preforms at start up
Two units of cavity cooling and prefeating system with water for energy savings
High pressure recylcing for pre-blowing for energy savings
Chiller KKT Kraus KLC-S 76T, refrigerant R 407C
PET Compressor Atellier Francois CE680A
Oil free, 3-stage, piston compressor with intercooling system
Made in year 2009, total running hours 4328
Eletric motor 500 kW / Free Air Delivery (FAD) 48.3 m3/min
Discrage pressure 40 bar
Skid mounted with eletric motor and PH air bottle
Evaporative Air Cooler BAC VXII 45
Air conveyor system Krones AirCom for empty bottles with automatic size adjustment
Filler block Krones Volumetric Filling Block type VODM-PET
Made in year 2009, total operating hours 11381
Capacity 25 000 bph in 330 ml and 500 ml
Rinser Variojet K563A43 with 53 rinsing postions
Filler K122865 with 45 filling valves for hot filling, fast and slow flow system, product feed from central bowl. Filler has Krones Bottle View Check system for falty bottle rejection
Capper with 18 heads suitable for standard 38 mm PET cap
Cap feeding system
Automatic CIP system
Full bottle inspector Krones Checkmat 731 FM-X
Made in year 2009, K731-C44
Top of the Checkmat line for filling and cap inspection
Operation via 15 inch touch sreen panel
Cap sterilization system with extended vertical bottle conveyor which gives time for hot product to semi sterilize complete bottle with cap
Full bottle conveyors with accumulating table for water cooler.
Tunnel cooler NIKO
Manufactured by NIKO Gmbh in year 2009, Krones No K821-538
Three zone cooler with three internal cooling circuits
Chemical dosing system for water quality control
Desined capacity of 26500 bph for PET bottles diameter 65.7 mm, 0.5 liters with intake temperature 80 C and outlet temperatur 40 C
Cooling water requiremant at 32 C is 60 m3/h
Equipped with infeed and discharge conveyors
Evaporative Air cooler BAC F100 refrigerant water-glycold solution
Main dimensions – lenght 11.9 m, width 4.6 m and height 2.14 m
Belt conveyor system Krones till sveeving station
Two units of Krones Linadry bottle air blow dryers
Made in 2014, Krones No K890A71
Both with thier of own touch sreen operator panel
Sleeve applicator Krone Sleevematic M2
Made in year 2014, total operating hours 1830, K795493
Two sleeving stations with cuting units both with double reels and buffer storage
Adjusted for 330 ml and 500 ml PET bottles, capacity 40 000 bph
Operation panel Krones iPanel CD
Sleeve inspector Krones Checkmat 707
Operation panel Krones iPanel touch screen
Sleeve shink tunnel Krones Shrinkmat 5000
Krones K809413 – 5 modular steaming units for sleve lable shrinking
Can be expanded in case of production increase
Equipped with Secomak air blow cooling unit
Belt conveyor and accumulation table system to feed two Variopac packing machines
Operation panel Krones iPanel touch sreen
Packer Krones Variopack Pro 30 PFS TFS
Made in year 2009, Krones number KR93983, total operating hours 3884
Currently used only for 6×4 format on pad + shrink
Capable for Film only and Pad with Film, Tray with Film
Operating is made via Krones iPanel touch sreen
Packer Krones Variopack Pro 45 FS
Made in year 2009, Krones number KR93982, total operating hours 1111
Currently used 3×2 and 2×2 film only configurations
Capable for Film only
Operating is made via Krones iPanel touch sreen
Belt conveyor system from packer to palletizer and to handle applicator
Handle Applicator Progrip DX 100
With Siemenes Simatic Touch Creen
Logopack handle inserter
